Product Description
Creating a striking mark in the industry, we have earned the name of being a highly reliable manufacturer and supplier of Mixture Machines Double Ribbon Type. The machine consists of a trough-shaped casing with a semicircular bottom, fitted with a horizontal longitudinal shaft on which are mounted arms supporting a combination of ribbon blades. To manufacture these machines we use optimum quality mild steel. Mixture Machines Double Ribbon Type can function with a mixing efficiency of up to 1 in 1 million. Capacities range from 250 Kg to 2 Tones per batch, with mixing time of approximately 4 to 6 minutes.
Features:
- Rugged construction
- Maintenance free
- Corrosion proof
Superior Mixing PerformanceThe double ribbon configuration guarantees rapid and uniform mixing, effortlessly handling powders, spices, and dry materials. Its gearbox-driven system maintains optimal speeds of 40-60 RPM, making it suitable for sensitive and complex blends. Reliable discharge mechanisms simplify product removal for increased productivity and minimal residue.
Robust Construction and SafetyBuilt from stainless steel or mild steel (304/316), this mixers shell boasts a thickness between 4-10 mm for exceptional durability. Safety remains paramount with integrated overload protections, emergency stops, and safety guards to maintain operations in demanding environments, ensuring operator security.
User-Friendly Design and CustomizationDesigned for easy cleaning with removable covers and accessible discharge points, the mixer minimizes downtime between batches. Customization options include capacity, material choice, finish, and speed controls. Its mobility (via castor wheels) or fixed setup makes it adaptable for various production settings.
FAQs of Mixture Machines Double Ribbon Type:
Q: How does the Mixture Machines Double Ribbon Mixer achieve up to 99% mixing efficiency?
A: The mixer utilizes a precisely engineered double ribbon agitator within a cylindrical horizontal shell, creating a counter-current mixing action. This optimizes blending of powders and granules, ensuring thorough, homogeneous mixing with minimal cycle times.
Q: What industries commonly use this double ribbon mixer, and what types of materials can it process?
A: This mixer is widely used in the food, chemical, pharmaceutical, cosmetic, and detergent industries. It effectively handles powders, spices, dry materials, and granules, providing versatile mixing capabilities for various formulations.
Q: When is cleaning or maintenance required, and how is it performed?
A: Routine cleaning is recommended after each batch or product changeover to maintain hygiene and prevent cross-contaminationespecially crucial in food and pharma applications. Cleaning is straightforward due to removable covers and easy-access internals. Maintenance typically involves periodic checks on the gearbox, drive components, and safety features.
Q: Where can the mixer be installed, and what are the available installation options?
A: The double ribbon mixer is designed as a free-standing, floor-mounted unit for easy integration in new or existing processing lines. Customers can choose between mobile castor wheels or fixed leg supports based on space and operational needs.
Q: What are the process benefits of choosing a semi-automatic, gearbox-driven ribbon mixer over other types?
A: The semi-automatic, gearbox-driven configuration delivers consistent power transmission, variable speed control, and efficient energy usage. Manual or semi-automatic panels allow flexible operation while minimizing operator involvement, enhancing both productivity and process reliability.
Q: How customizable is the mixer to suit specific production requirements?
A: Clients can request customizations including capacity (50-2000 kg per batch), choice of material (mild steel or stainless steel 304/316), ribbon speed, shell thickness, discharge configuration, and surface finish (mirror or matte). Control systems and dimensions can also be tailored to client needs.
Q: What advantages does the overload protection and emergency stop feature provide?
A: Overload protection and emergency stop mechanisms are vital safety features that prevent mechanical damage and protect personnel in the event of abnormal operating conditions. These safeguards ensure longevity of the machine and safe processing environments.